Excel Plants & Equipment Private Limited

Product DescriptionAzeotropic Distillation Plant We offer high-performance Azeotropic Distillation Systems designed for separating close-boiling or azeotropic mixtures efficiently. These plants use entrainers or solvents to break azeotropes and achieve the desired purity levels. Key Features: Suitable for ethanol-water separation, solvent dehydration, and specialty chemical processing. Custom-designed columns with optimal trays or packing for high efficiency. Energy-efficient designs with integrated heat recovery. Available in batch and continuous configurations. Complete with automation & PLC control for precise operation. Applications: Pharmaceutical & Chemical Industry Solvent Recovery Units Specialty & Fine Chemicals Specification/Additional Details

• Country of OriginMade in India
• Capacity100 L
• Usage/ApplicationChemical, Pharmaceutical
• SizeAs per Process Requirement
• ColorAs per Process Requirement

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An SRP Distillation Plant, also known as a Solvent Recovery Plant (SRP), is a system used to recover and reuse solvents from industrial processes. It's a crucial component in industries like pharmaceuticals, chemicals, and food processing, helping to reduce waste, minimize environmental impact, and lower operational costs. The plant typically involves filtration, temperature control, adsorption, regeneration, condensation, and reuse of solvents

Product Description Continuous Distillation Column – High-Efficiency Separation System We offer custom-designed Fractional Distillation Columns for precise separation of liquid mixtures based on boiling point differences. Our systems are widely used in pharmaceutical, chemical, petrochemical, essential oils, and alcohol industries. ✅ Key Features: Accurate fractionation for multi-component mixtures Tray or Packed Column Design for optimized performance Material of Construction: SS304, SS316, MS, or Alloy Steel Operation: Batch or Continuous Operating Pressure: Vacuum to 30 bar Heating Options: Steam, Thermic Fluid, Electrical Automation: Manual / Semi-Automatic / PLC-SCADA Controlled ✅ Applications: Petrochemical refining Alcohol and Ethanol Production Solvent Recovery and Purification Essential Oils & Aroma Chemicals Pharmaceutical API Manufacturing ✅ Why Choose Our Columns? High separation efficiency and energy optimization Robust construction for long service life Turnkey solutions including PFD, P&ID, Specification/Additional Details

• Capacity20000 Liters
• Model Name/NumberC-101
• MaterialSS
• Usage/ApplicationChemical
• Design TypeStandard

acuum Distillation Process – Key Highlights

• Low-Temperature Operation: Distillation is performed at lower temperatures by reducing pressure, ideal for heat-sensitive materials.

• Prevents Thermal Degradation: Protects valuable compounds from decomposition during separation.

• Energy Efficient: Consumes less energy compared to atmospheric distillation for high-boiling substances.

• High Purity Output: Delivers better separation and product quality.

• Used In Multiple Industries:

  • Pharmaceuticals

  • Petrochemicals

  • Biodiesel Plants

  • Solvent Recovery

  • Essential Oils

• Compact & Customizable Design: Systems can be designed for batch or continuous operation, tailored to your production needs.

Fractional Distillation Column – Key Features

• Efficient Separation: Separates mixtures into multiple components based on boiling point differences.

• Column Internals: Equipped with trays or packing materials to enhance contact between vapor and liquid phases.

• Precise Temperature Control: Maintains specific temperature gradients along the column for accurate fraction separation.

• Used in Diverse Applications:

  • Petrochemical and Oil Refineries

  • Solvent Recovery

  • Alcohol Purification

  • Biodiesel & Chemical Processing

• Material of Construction: Available in Stainless Steel (SS304/SS316), MS, or as per process requirements.

• Available Types:

  • Batch or Continuous Operation

  • Packed or Tray Columns

  • Atmospheric or Vacuum Designs

• Capacity Range: Designed for lab scale to industrial scale (1 LPH to 50 KLPD+)

• Automation Options: PLC/SCADA-based control available for process monitoring and optimization.

Molecular Distillation System - High Efficiency for Heat-Sensitive Separations

Product Overview:
Our Molecular Distillation System is a high-precision, high-efficiency distillation unit designed for the separation of components that are sensitive to heat or have high boiling points. Operating under a high vacuum, this system enables the separation of volatile compounds based on molecular size, providing superior purity and yield while maintaining the integrity of temperature-sensitive materials.

Applications:

• Pharmaceutical Industry: Ideal for purifying active pharmaceutical ingredients (APIs) that are sensitive to heat.

• Food and Beverage: Used for extracting essential oils, bioactive compounds, and vitamins from natural sources without compromising quality.

• Cannabis Industry: Purification of THC, CBD, and other cannabinoids for concentrates and distillates.

• Cosmetic Industry: For separating and purifying high-value botanical extracts and essential oils used in cosmetic products.

• Chemical and Petrochemical: Separating high-boiling solvents, oils, and other heat-sensitive chemicals.

TAdvantages:

• Preservation of Product Integrity: Distillation at low temperatures ensures that the final product retains its original chemical structure and efficacy.

• Highly Efficient Separation: Capable of separating materials with minimal loss, ensuring maximum yield and purity.

• Versatile: Ideal for a wide range of applications, including pharmaceuticals, chemicals, food and beverages, and more.

• Energy-Efficient: The low operating temperature reduces energy consumption compared to traditional distillation methods.

Why Choose Our Molecular Distillation System:

• Reliability: Designed for long-term, continuous use in demanding applications.

• High Purity: Ensures the extraction and purification of high-quality distillates.

• Cost-Effective: Offers higher recovery rates and lower wastage, making it an economical choice in the long term.

We offer advanced Biodiesel Distillation Units designed for high-purity separation of biodiesel, methanol recovery, and removal of impurities such as glycerin, water, soap, and free fatty acids (FFA). Our system ensures superior fuel quality that meets ASTM D6751 / EN 14214 biodiesel standards. Ideal for small, medium, and large-scale biodiesel plants.

Key Features

• High-Purity Output: Produces clear, high-grade biodiesel with improved cetane value and stability.

• Efficient Methanol Recovery: Recovers 95–98% methanol for reuse, reducing production cost.

• Low Energy Consumption: Optimized heating and insulation systems for reduced operating cost.

• Corrosion-Resistant Construction: Built with SS304/SS316 for long service life.

• Customizable Capacities: Available from 100 L/hr to 20,000 L/hr based on plant requirements.

• Automation Options: Manual, semi-automatic, and PLC-based fully automatic systems.

• Safety Features: Pressure relief valve, temperature controllers, flameproof motors, and insulated pipeline.

Applications

• Biodiesel Production Plants

• Renewable Energy Projects

• Waste Cooking Oil–to–Biodiesel Units

• Biofuel R&D Laboratories

• Used Engine Oil Upgradation (Optional with modification)

Distillation Capabilities

• Biodiesel Purification

• Methanol Recovery

• Glycerin Removal

• Water & Moisture Separation

• FFA & Volatile Impurity Reduction